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Custom Race Suits/SFI Ratings Explained
The complete guide

SFI Ratings Explained — 3.2A/1 to 3.2A/20

An SFI rating is the SFI Foundation’s thermal-protective standard for racewear. On a driver suit it reads as SFI 3.2A/N — “3.2A” names the single-piece suit test method, and the number after it is the TPP (Thermal Protective Performance) level: roughly the seconds of protection before a second-degree burn. So a 3.2A/1 protects for about 3 seconds, a 3.2A/5 about 10 seconds, and a 3.2A/20 about 40 seconds.

This guide explains what the number means, how the SFI fire test certifies each level, how seconds map to layers, which rating your series requires, how SFI compares to FIA 8856-2018, and how it all applies to a custom race suit built to your design.

  • The number = TPP seconds-to-burn, not a quality score
  • 3.2A/5 is the rating most auto racing requires
  • Your rulebook names the exact level tech checks
SFI 3.2A
3.2A/1
3.2A/3
3.2A/5
3.2A/10
3.2A/15
3.2A/20

The Number = Seconds

TPP time before a burn

3.2A = The Standard

SFI Foundation tested

/5 ≈ 10 Seconds

Most auto racing

Rulebook Wins

Always tech-legal

The definitive chart

SFI 3.2A ratings table — /1 to /20

The SFI 3.2A scale runs from /1 to /20, and each step buys more seconds of fire protection. Below is every level, the layer build behind it, the seconds it withstands, and the racing it’s built for.

SFI ratingLayers≈ ProtectionTypical use / series
3.2A/1Single layer~3 secKarting & entry-level — autocross, HPDE track days
3.2A/31–2 layers~6 secQuick-entry oval & some club road racing
3.2A/5Double layer~10 secMost auto racing — dirt, circle, road, sealed-tube
3.2A/10Multi-layer~19 secFaster oval & door-slammer drag classes
3.2A/15Multi-layer~30 secDrag — fast bracket, alcohol & nitrous cars
3.2A/20Multi-layer~40 secTop-fuel & nitro funny car — highest 3.2A level

Seconds are TPP estimates — the binding requirement is whatever your series rulebook prints.

Read the tag

What the number after 3.2A means

The number is the TPP level — the seconds of heat the suit withstands before a wearer would take a second-degree burn. “3.2A” identifies the test method (the SFI spec for a one-piece driver suit); the slash value is the measured result. Each point on the scale is roughly one extra second of margin to escape a fire.

Higher is not automatically better. More seconds means more layers — and a heavier, hotter, stiffer suit. The goal is to match your discipline, not to max the number: a 3.2A/5 is the sweet spot for most auto racing, while only nitro and top-fuel drag genuinely need 3.2A/20. The rating is rated by the test, not by marketing.

What is Nomex →
3.2A/1
~3 sec · single layer
3.2A/5
~10 sec · double layer · most auto racing
3.2A/15
~30 sec · multi-layer · drag
3.2A/20
~40 sec · multi-layer · top-fuel
Inside the lab

How SFI testing works

SFI 3.2A certifies a suit with a controlled flame/TPP test that measures how long heat takes to pass through the fabric — the result becomes the seconds-to-burn number stamped on the tag. But the rating covers the whole garment, not one swatch: thread, zipper and shrinkage all have to pass.

  • Flame & TPP — a sample faces a calibrated flame while sensors measure heat throughput; the TPP value converts to the “/N” seconds.
  • Thread & zipper heat resistance — Nomex® thread and the main zipper must survive the same heat, because a suit is only as strong as its seams.
  • Thermal shrinkage — fabric can’t melt, char or shrink past strict limits, so coverage and air gaps hold during a fire.
Four checks

Every SFI 3.2A rating earns its number across four checks — the lab tests the fabric, the seams and the way the whole suit behaves in heat, then audits production over time.

1

Flame & TPP test

A fabric sample is exposed to a calibrated flame while sensors measure heat passing through. The TPP (Thermal Protective Performance) result is converted to the seconds-to-burn number that becomes the “/N” rating.

2

Thread & zipper heat resistance

Nomex® thread, the main zipper and trim must survive the same heat — a suit is only as strong as its seams, so SFI 3.2A certifies the whole garment, not just the panel fabric.

3

Thermal shrinkage

Fabric is heated and measured: it must not shrink, melt or char beyond strict limits, so the suit keeps its protective air gaps and full coverage during a fire rather than tightening against the skin.

4

Tag, audit & re-test

A passing build earns a sewn-in SFI 3.2A tag with a date. SFI audits production samples on an ongoing cycle, so the rating reflects what leaves the line — not just one lab coupon.

The Nomex® fiber is what makes those numbers possible —  what is Nomex →

Level by level

Each SFI level in depth

The four reference levels — /1, /5, /15 and /20 — span the full range from karting to nitro. Here’s who each rating is for, the layers it’s built from, and the seconds it buys you.

3.2A/1~3 sec
Single layer

The lightest, coolest, most flexible certified suit. One layer of Nomex® gives roughly 3 seconds of margin — enough for low-speed, low-fire-risk classes where FR underwear backs it up.

For: Karting · autocross · HPDE track days
3.2A/5~10 sec
Double layer

The workhorse rating. Two Nomex® layers trap an insulating air gap and roughly triple the protection to ~10 seconds — the level the broad middle of auto racing writes into the rulebook.

For: Dirt · circle · road · drag entry
3.2A/15~30 sec
Multi-layer

A multi-layer build for fast drag classes. Extra Nomex® and quilted insulation push protection to ~30 seconds, because a methanol or nitrous fire burns hotter and a stuck car takes longer to exit.

For: Fast bracket · alcohol · nitrous
3.2A/20~40 sec
Multi-layer

The top of the 3.2A scale. Heavy multi-layer construction delivers ~40 seconds of protection for the highest-energy nitromethane fires — the suits worn by top-fuel and nitro funny car drivers.

For: Top-fuel · nitro funny car

Seconds of protection before a second-degree burn

TPP estimate · 0 → 40 seconds
3.2A/1
~3s · Single layer
3.2A/5
~10s · Double layer
3.2A/15
~30s · Multi-layer
3.2A/20
~40s · Multi-layer
0s10s20s30s40s

More seconds always means more layers, more weight and more heat for the driver. The chart is why matching the rating to your discipline beats chasing the biggest number — a circle-track car gains nothing from /20 it can’t use.

Match it to your racing

What SFI rating does my series require?

Your series rulebook is the only authority — it prints the exact rating tech will check. This map by discipline shows the typical requirement and example sanctioning bodies, so you know where to look before you order.

DisciplineTypical SFI ratingExample sanctioning bodies
Dirt & circle trackLate-model, modified and sprint sanctions almost always write a double-layer requirement.3.2A/5IMCA · USRA · WISSOTA · USAC
Road & sports-car (club → pro)Slower run groups accept single-layer; move up and 3.2A/5 plus FR underwear becomes the norm.3.2A/1 → 3.2A/5SCCA · NASA · regional clubs
Drag — bracket & sportsmanThe number climbs with ET: faster cars and power-adders demand more layers and seconds.3.2A/5 → 3.2A/15NHRA · IHRA · PDRA
Drag — alcohol, nitrous & nitroTop-tier classes require the highest 3.2A levels because nitro fires are the hottest in racing.3.2A/15 → 3.2A/20NHRA pro · top-fuel · funny car
Karting & track daysPure karting and casual HPDE commonly allow single-layer — but supplementary regs can demand more.3.2A/1Local karting · HPDE organizers

When a class lists no number, default to 3.2A/5 — it’s legal across the widest range of auto racing.

Dirt & circle track

Late-model, modified and sprint sanctions almost always require a double-layer 3.2A/5. Use it as your default if your class lists no number.

Road & sports-car

Club road racing accepts 3.2A/1 for slower run groups and steps up to 3.2A/5 plus FR underwear in faster and endurance classes.

Drag racing

The one discipline where the number climbs fast — quicker ETs and power-adders move you from 3.2A/5 to 3.2A/15 or 3.2A/20.

Driver in a FervoGear SFI 3.2A/5 certified custom race suit
Two standards

SFI vs FIA 8856-2018

SFI 3.2A and FIA 8856-2018 are two different fire-protection standards, and your rulebook decides which one certifies your suit. SFI 3.2A is the US standard from the SFI Foundation, written into most American grassroots and pro series and graded /1 to /20. FIA 8856-2018 is the international homologation used at FIA-sanctioned and many pro road-racing events.

Some series accept either standard; others name one specifically. A suit can be built to satisfy both, but the legal test at the gate is the exact standard your regs print — never assume one substitutes for the other.

Best custom race suit brands →
The 5-year clock

Do SFI suits expire?

The certification expires, not the suit. SFI 3.2A tags carry a date, and most sanctioning bodies expect re-certification about every 5 years — the suit goes back to an SFI-recognized facility for inspection and a fresh tag.

A clean, well-stored suit usually passes and keeps racing. But a tech inspector can reject an out-of-date tag at the gate, so confirm your series’ recert window before each season — it’s the detail that ends a race day before it starts.

How to measure for a race suit →
Sewn-in SFI tag carries a manufacture / certification date
~5-year window before most series want a recertification
Inspection + re-tag at an SFI-recognized facility
Layers → seconds

How the layer count earns the rating

The rating is earned by layers: each Nomex® layer adds an insulating air gap, and that gap slows heat far more than the fabric alone. A single-layer 3.2A/1 holds ~3 seconds; add a second layer with a trapped air gap and a 3.2A/5 reaches ~10 seconds — more than triple, from one more layer.

That’s why layer count, not brand name, drives the seconds. Multi-layer builds stack further insulation to reach the 3.2A/15 and 3.2A/20 levels nitro racing demands — at the cost of weight and heat.

Single vs double layer race suit →

Double-layer cross-section (3.2A/5)

Outer Nomex® shellFlame-facing layer · resists ignition & char
Insulating air gapTrapped air — the layer that buys the most seconds
Inner Nomex® layerSecond barrier · slows heat reaching the skin
↓ driver’s skin ↓
Sewn-in SFI 3.2A approved tag inside a FervoGear custom race suit
From rating to real suit

How this applies to your custom suit

Once you know your number, the build follows. We make every FervoGear suit to the SFI 3.2A standard, with the most-ordered spec independently certified at 3.2A/5 — double-layer Nomex®, ~10 seconds of protection, the rating most series require — cut to your exact measurements and your design.

You get a sewn-in SFI tag a tech inspector can verify, plus a free design mockup before anything is built.

Custom SFI-5 race suits →

Everything above is the framework — these are the edge-case questions racers ask once they’ve picked a number.

The details that trip racers up

SFI ratings questions

What does the number after 3.2A mean?
The number is the suit’s TPP (Thermal Protective Performance) level — roughly the seconds of heat exposure it withstands before a wearer would suffer a second-degree burn. A 3.2A/1 gives about 3 seconds, a 3.2A/5 about 10 seconds, and a 3.2A/20 about 40 seconds. A higher number means more time to get clear of a fire, not a “better” suit for every use.
Is a higher SFI rating always better?
Only when your discipline needs it. A higher rating adds layers, seconds and protection — but also weight, heat and stiffness. For most auto racing a well-built 3.2A/5 is the right balance of protection, comfort and legality; jumping to 3.2A/15 for a circle-track car adds bulk without a real safety gain.
Is SFI the same as FIA?
No. SFI 3.2A is the US standard from the SFI Foundation, referenced by most American grassroots and pro series (3.2A/1 through 3.2A/20). FIA 8856-2000 / 8856-2018 is the international homologation used at FIA-sanctioned and many pro road events. Some series accept either — always check which standard your rulebook names.
How is an SFI rating tested?
SFI 3.2A certification runs a calibrated flame/TPP test to measure seconds-to-burn, then checks Nomex® thread and zipper heat resistance and thermal shrinkage so the whole garment — not just one panel — performs. Passing builds earn a dated, sewn-in tag, and SFI audits production samples on an ongoing cycle.
Do SFI suits expire?
The certification carries a clock, not the suit itself. SFI 3.2A tags are dated and most sanctioning bodies expect re-certification roughly every 5 years — the suit returns to an SFI-recognized facility for inspection and re-tagging. A clean, well-stored suit usually passes, but a tech inspector can reject an out-of-date tag, so confirm your series’ window before each season.
Which SFI rating do I actually need?
Read your series rulebook first — it prints the exact rating tech will check. As a rule of thumb: karting and track days lean 3.2A/1, the broad middle of dirt, circle and road racing is 3.2A/5, and only faster drag classes climb to 3.2A/15 or 3.2A/20. When a class lists no number, 3.2A/5 is the safest default.
Why does a double-layer suit earn a higher rating than a single-layer one?
A second Nomex® layer traps an insulating air gap between the layers, and that gap slows heat far more than the fabric alone — which is why a double-layer 3.2A/5 reaches ~10 seconds versus ~3 seconds for single-layer 3.2A/1. The layer count, not the brand name, is what earns the seconds.
Does the SFI rating cover gloves, shoes and underwear?
No — 3.2A/N rates the driver suit. Gloves, shoes and FR underwear carry their own SFI specs (for example SFI 3.3 for accessories). With a single-layer 3.2A/1 suit, most rulebooks require SFI-rated FR underwear underneath to reach an equivalent level of protection.
Are FervoGear custom suits SFI certified?
Yes. Every FervoGear custom suit is independently certified to the SFI 3.2A standard, with the most-ordered build certified at 3.2A/5 (double-layer Nomex®, ~10 seconds of protection). You get a sewn-in SFI tag tech inspectors can verify, on a suit cut to your exact measurements and design.

Still mapping your spec? Start with  how to measure for a race suit →

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